At Blechexpo, TRUMPF introduces the new generation of its automated laser welding machine TruLaser Weld 5000 to the market. Compared to the predecessor series, the machine can be set up significantly faster and easier. Thanks to the new TeachLine Touch mode, users can optimize their welding programs directly on the machine's screen. The operator moves the welding points to the desired position on the actual component using a 'touch gesture'. Previously, a separate teach panel was necessary for this. The increased user-friendliness brings added value, especially for small batch sizes, as users can reach the first component of their series much faster. The welding program is created by the user in advance using the proven offline programming software TruTops Weld while the machine welds parts productively. 'The combination of the new touch mode and TruTops Weld enables simple and intuitive operation of the machine - without productivity losses and deeper programming knowledge,' says TRUMPF product manager Moritz Berger.
New laser consumes 20 percent less energy
In addition, the machine is particularly energy-efficient, as the integrated TruFiber laser of the next generation consumes about 20 percent less energy. At the same time, five percent higher penetration depths are possible. Decreasing operating costs, a lower CO2 footprint, and increased productivity are the benefits that result for the user. The new design of the protective cabin with higher doors also ensures that larger components can be more easily fed into the machine.
Proven technologies for high-quality weld seams
The proven BrightLine Scan function from TRUMPF ensures outstanding weld seam quality for aluminum and higher gap bridging capability in the TruLaser Weld 5000. Additionally, the technology allows for higher strengths in the weld seam, such as in overlap joints. BrightLine Scan also expands the application fields of the optics. Thus, users can not only weld components but also clean and engrave them - without having to retool the machine.
This multifunctionality significantly increases flexibility in production and reduces downtime. To prevent unwanted spatter on fixtures, components, and optics, TRUMPF has developed the BrightLine Weld function. Through a special laser light cable, the high-tech company achieves a more uniform power distribution. Due to the reduced spatter, users also need to replace the protective glasses of their optics less frequently.
Seamless integration into the Smart Factory
The new machine can be seamlessly integrated into a Smart Factory. Corresponding interfaces for automated loading and unloading solutions or automated guided vehicles (AGVs) ensure this. Additionally, there is the possibility to evaluate the live data of the machine clearly via the TRUMPF service 'Smart View'. This allows users to detect errors early and exploit optimization potential.
For special requirements, the machine can also be customized for individual customers. For example, it is possible to integrate specialized loading and unloading systems for XXL components, such as rail-based shuttle systems. Other welding optics, sensors, or beam sources are also possible.
Economical for small series and mass production
Users can choose between a TruFiber laser of the latest generation with 3 kW, 6 kW, or 9 kW laser power for the TruLaser Weld 5000. Almost all common materials can be processed with the machine, especially structural steel, stainless steel, copper, or aluminum. Small and medium batch sizes can be produced economically with the machine just like large series. With its high flexibility, the machine is suitable for various companies in sheet metal production, both for job shops and product shops. It is particularly ideal for industries that have high demands for optically high-quality weld seams, including the furniture industry, control cabinet construction, housing and apparatus construction, or medical technology.
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