Optimized Laser Drilling Processes

DrillOptimizer from Aerotech Reduces Cycle Times with Galvo Scanners

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Automation1 Platform Image: Aerotech

With DrillOptimizer, the motion control specialist Aerotech expands its control solution Automation1-iSMC with a powerful feature for high-dynamic laser drilling with galvo scanners. The program, specifically designed for drilling large quantities of through-holes, significantly reduces cycle times—even with several million drillings—while maintaining consistently high processing quality. DrillOptimizer is part of the AeroScriptPlus library and is available both as a user-friendly interface in Automation1 Studio and as a .NET DLL, allowing for seamless integration into existing machine HMIs.

Laser positioning image: Aerotech

"The optimization of point-to-point movements in complex drilling patterns has long been a bottleneck. DrillOptimizer automates these steps, reduces process time, and ensures the highest precision," explains Bryan Germann, product manager at Aerotech.

I'm sorry, but it seems like your message is incomplete. Could you please provide the text you would like me to translate?Intelligent motion logic for demanding drilling applications

DrillOptimizer is part of the AeroScriptPlus functionality and uses a two-stage optimization approach that takes into account both path planning and movement parameters.
* Optimization of movement sequences: DrillOptimizer calculates the shortest path through the entire drilling pattern – within a single field of view (FOV) or in combination with a servo table system for an infinite field of view (IFOV). This saves travel time and increases overall throughput.

DrillOptimizer user interface in Automation1 Studio Image: Aerotech

* Optimization of steps and placements: For each specific step distance, individually suitable control parameters are determined – without the Galvo scanner leaving the predefined drop window. As soon as the scanner is in the so-called calming window, the laser can be triggered without delay. This eliminates unnecessary downtime between the drillings.

Technical advantages at a glance:

The DrillOptimizer from Aerotech optimizes movement sequences and control parameters. Image: Aerotech

* Shorter cycle times through intelligent path and motion optimization
* Maximum utilization of Galvo hardware performance with consistent precision
* No delay in laser triggering thanks to dynamic parameter adjustment.
* Support for large quantities with minimal setup effort
* User-friendly integration via Automation1 Studio or .NET DLL
* Compatibility with the Galvo heads AGV-HPO and AGV-XPO from Aerotech

Partner for demanding laser processes

Bryan Germann Image: Aerotech

DrillOptimizer is aimed at equipment manufacturers who want to implement laser drilling processes with the highest efficiency and precision – for example, in printed circuit board production, micro-material processing, or semiconductor technology.
Aerotech has been developing high-precision motion controls for applications in laser material processing, medical technology, semiconductor manufacturing, and other high-tech industries for over 50 years. The company, headquartered in Pittsburgh, USA, has its own branch in Fürth and is regarded worldwide as a specialist in demanding motion control applications.

Contact:www.aerotech.com